As I moved the blinker lever back and forth while watching the switch, I realized that the lever was not moving the switch fully into right-turn position. As I examined things closer, there were two factors preventing full movement:
- There is a small coil spring that is used to apply pressure to the return tangs. The tangs limit the movement of the switch. I bent the ends of the springs to allow the lever to sweep fully through the range of travel.
- The switch housing itself wasn't centered. After returning the switch to the assembly, I carefully bent the housing towards center.
If my theory is correct, the lack of a solid engagement of the right turn due to the above issues was causing arcing on the switch and causing the contacts to dirty quickly. A few drives on a hot day should tell me if I was right. If not, I will implement plan "B" as mentioned at the beginning of this post...
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